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Precision-Engineered Renewable Carbon Products

Backed by years of in-house R&D, BioCarbon has developed a range of proven carbon solutions, successfully tested at 100% replacement in two Australian EAF furnaces. Our expertise spans various machinery, product formulations, and process requirements, ensuring optimal performance across diverse applications.

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By starting with high fixed carbon charcoal, we have the flexibility to manufacture products to precise specifications. ​

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At BioCarbon, we tailor our renewable carbon solutions to meet the evolving needs of industries, providing sustainable alternatives that drive efficiency and environmental impact.

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Raw Char

High 95% fixed carbon, low ash and volatiles. 

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Granulated Char

For injection applications into steel furnaces. 

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Bricks

Highly compressed carbon with additives.

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Extrusion

Custom-formed carbon products designed for seamless industrial use

Capabilities to manufacture carbon products to meet the following specifications:

Backed by years of in-house R&D, BioCarbon has developed the knowledge to produce a range of proven carbon solutions, successfully tested at 100% replacement in two Australian EAF furnaces. Our expertise spans various types of specialised machinery, material treatments, product formulations, and process requirements, ensuring optimal performance across diverse applications.​

Density:
0.5 - 1.1

Ash:
from 1%

Size:
2-4, 20 & 150mm

Moisture content:
from 4%  

Fixed carbon:
50 - 95%

Energy content:
34 MJ/kg

Volatiles:
2-25%

Reactivity:
Variable 

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Innovative Pyrolysis Technology for High-Performance Renewable Carbon

At the core of BioCarbon’s process is our advanced pyrolysis technology - an innovative approach to converting biomass into high-value carbon products. By heating biomass in the absence of air, we produce biochar (charcoal), gas, and condensates such as wood vinegar, tar, and bio-oil.

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Our patent-pending technology offers key advantages that set us apart:

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  • High Moisture Tolerance - Handles feedstock with up to 50% moisture without the need for pre-drying.

  • Flexible Feedstock Processing - Adapts to variations in size and shape for greater efficiency.

  • Superior Carbon Quality - Achieves fixed carbon content exceeding 95%, ensuring high performance.

  • Scalability - Designed to scale from a single unit to tens of thousands of tonnes per annum.

  • Cost Efficiency - Lower CapEx and OpEx per unit, making our products more cost-effective than competitors.

 

BioCarbon’s cutting-edge pyrolysis technology delivers reliable, scalable, and high-quality renewable carbon solutions, driving sustainable advancements across industries.

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CONTACT

Head Office

11 Markwell Rd,

Bulahdelah NSW 2423 Australia

 

PO Box 140
Bulahdelah NSW 2423 Australia

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BioCarbon acknowledges the Traditional Owners of the land where we work and live. We pay our respects to Elders past, present and emerging. We celebrate the stories, culture and traditions of Aboriginal and Torres Strait Islander Elders of all communities who also work and live on this land.

© 2025 BioCarbon Australia

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